Study on the machine-learning based system for detecting abnormal pressure drops in hydraulic press machines
- Application
- Published: 17 January 2024
- Volume 130 , pages 5045–5054, ( 2024 )
Cite this article
- Naoyuki Takeda 1 ,
- Koki Shige 1 &
- Osamu Terashima ORCID: orcid.org/0000-0002-8515-5487 1
151 Accesses
Explore all metrics
Due to declining working-age populations in some countries, manufacturing and production sites are increasingly leveraging digital technologies to boost efficiency and labor productivity. In response to this trend, we have developed a system that swiftly assesses the operational status of machinery to optimize production efficiency within manufacturing companies, thus shortening the time needed for machine inspections and repairs. Our system, a machine learning-based approach to failure detection, specifically targets pressure drops in hydraulic press machines. We installed vibrational acceleration sensors on the cylinders—the press machine’s primary components—and collected continuous signal data. By modeling normal operations using standard deviation, crest factor, and maximum signal values, we can detect deviations and temporal changes in the data that indicate failures and anomalies. This allows for the proactive prediction and monitoring of potential failures.
This is a preview of subscription content, log in via an institution to check access.
Access this article
Price includes VAT (Russian Federation)
Instant access to the full article PDF.
Rent this article via DeepDyve
Institutional subscriptions
Similar content being viewed by others
Predicting Forced Blower Failures Using Machine Learning Algorithms and Vibration Data for Effective Maintenance Strategies
Khaled Salem, Ebtisam AbdelGwad & Hanan Kouta
Indirect System Condition Monitoring Using Online Bayesian Changepoint Detection
Classification of Pump Failure Using a Decision Tree Technique
Data availability.
The datasets supporting the conclusions of this article are included within the article.
Chua PC, Moon SK, Ng YT, Ng HY (2022) A surrogate model to predict production performance in digital twin-based smart manufacturing. J Comput Inf Sci Eng 23(3):031007
Malamousi K, Delibasis K, Allcock B, Kamnis S (2022) Digital transformation of thermal and cold spray processes with emphasis on machine learning. Surf Coat Technol 433:128138
Wang L, Deng T, Shen ZJM, Hu H, Qi Y (2022) Digital twin-driven smart supply chain, Frontiers of . Eng Manag 9:56–70
Google Scholar
Agarwal A (2022) Cloud internet of things based machine monitoring analysis of energy parameters using novel techniques. Wirel Pers Commun 124:1789–1814
Tiboni M, Remino C, Bussola R, Amici C (2022) A review on vibration-based condition monitoring of rotating machinery. Appl Sci 12(3):972
Article Google Scholar
Kirankumar MV, Lokesha M, Kumad S, Kumar A (2018) Review on condition monitoring of bearings using vibration analysis techniques. IOP Conf Ser: Mater Sci Eng 376(1):012110
Malla C, Panigrahi I (2019) Review of condition monitoring of rolling element bearing using vibration analysis and other techniques. J Vib Eng Technol 7(4):407–414
Pandey AK, Biswas M, Samman MM (1990) Damage detection from changes in curvature mode shapes. J Sound Vib 145(2):321–332
Tandon N, Choudhury A (1999) Review of vibration and acoustic measurement methods for the detection of defects in rolling element bearings. Tribol Int 32(8):469–480
Kozochkin MP, Sabirov FS, Bogan AN, Myslivtsev KV (2013) Vibration diagnostics of roller bearings in metal-cutting machines. Russ Eng Res 33(8):486–489
Kozochkin MP, Sabirov FS (2009) Attractors in cutting and their future use in diagnostics. Meas Tech 52(2):166–171
Sabirov FS, Vainer LG, Rivkin AV (2015) Vibroacoustic diagnostics of bidirectional end milling. Russ Eng Res 35(6):458–461
Qiu H, Lee J, Lin J, Yu G (2006) Wavelet filter-based weak signature detection method and its application on rolling element bearing prognostics. J Sound Vib 289:1066–1090
Lei Y, Lin J, He Z, Zi Y (2011) Application of an improved kurtogram method for fault diagnosis of rolling element bearings. Mech Syst Signal Process 25:1738–1749
Randall R, Antoni J (2011) Rolling element bearing diagnostics – a tutorial. Mech Syst Signal Process 25:485–520
Zhao Z, Dong G, Liu H, Wang F, Li M, Jing M (2016) High frequency vibration analysis of ball bearings under radial load. J Multi-body Dyn 230(4):579–588
Immovilli F, Cocconcelli M (2017) Experimental investigation of shaft radial load effect on bearing fault signatures detection. IEEE Trans Ind Appl 53(3):2721–2728
Suresh S, Naidu VPS (2021) Gearbox health condition monitoring using DWT features. Proceedings of the 6th National Symposium on Rotor Dynamics. Springer, Singapore, 361–374
Joshuva A, Sugumaran V (2020) A lazy learning approach for condition monitoring of wind turbine blade using vibration signals and histogram features. Measurement 152:102795
Hameed Z, Hong YS, Cho YM, Ahn SH, Song CK (2009) Condition monitoring and fault detection of wind turbines and related algorithms: a review. Renew Sustain Energy Rev 13(1):1–39
Xiao F, Tian C, Wait I, Yang Z, Still B, Chen GS (2020) Condition monitoring and vibration analysis of wind turbine. Adv Mech Eng 12:1–9
Sharma V (2021) A review on vibration-based fault diagnosis techniques for wind turbine gearboxes operating under nonstationary conditions. J Inst Eng (India): Series C 102:507–523
Lee SB, Stone GC, Antonino-Daviu J, Gyftakis KN, Strangas EG, Maussion P, Platero CA (2020) Condition monitoring of industrial electric machines: state of the art and future challenges. IEEE Ind Electron Mag 14(4):158–167
Raj M, Fatima S (2019) Condition monitoring of a centrifugal pump by vibration and motor current signature analysis. Proceedings of the 10th International Conference on Industrial Tribology (India Trib-2019), Indian Institute of Science (IISC)
De Oliveira Neto JM, Oliveira AG, de Carvalho Firmino JVL, Rodrigues MC, Silva AA, de Carvalho LH (2021) Development of a smart system for diagnosing the operating conditions of a helicopter prototype via vibrations analysis. Res Soc Dev 10(12):e304101220546
Nie Z, Hao H, Ma H (2012) Using vibration phase space topology changes for structural damage detection. Struct Health Monit 11(5):538–557
George RC, Mishra SK, Dwivedi M (2017) Mahalanobis distance among the phase portraits as damage feature. Struct Health Monit 17(4):869–887
Abu-Mahfouz I, Banerjee A, Rahman AE (2022) Experimental investigation on the use of vibration signals combined with supervised classification to predict radial load condition in roller element bearings. Proceedings of the ASME 2022 International Mechanical Engineering Congress and Exposition 86670: V005T07A059
Sharma A, Amarnath M, Kankar P (2014) Feature extraction and fault severity classification in ball bearings. J Vib Control 22(1):176–192
Liontos KN, Georgiou IT (2022) Data-driven fault detection in composite cylindrical shells: directing the proper orthogonal decomposition prospective into an artificial neural network vision. Proceedings of the ASME 2022 International Mechanical Engineering Congress and Exposition 86670: V005T07A063
Taglialatela-Scafati F, Lavorgna M, Mancaruso E (2011) Use of vibration signal for diagnosis and control of a four-cylinder diesel engine. SAE Technical Paper 2011:24–0169
Download references
Acknowledgements
The authors sincerely thank Mr. Keiji Kawahara, Mr. Kiyoaki Inaba, and Mr. Yoshihisa Mashita from Hokuriku Kenko Co. Ltd. for their valuable advice and fruitful discussions on the hydraulic pressing machine.
We would like to express our gratitude for the financial support received from Toyama Prefecture and Fluid Power Technology Promotion Foundation in conducting this research.
Author information
Authors and affiliations.
Toyama Prefectural University, 5180, Kurokawa, Imizu, Toyama, 9390398, Japan
Naoyuki Takeda, Zhe Li, Koki Shige & Osamu Terashima
You can also search for this author in PubMed Google Scholar
Contributions
Osamu Terashima conceived the idea of the study. Zhe Li, Naoyuki Takeda and Koki Shige developed the statistical analysis plan and conducted statistical analyses. Osamu Terashima contributed to the interpretation of the results. Zhe Li drafted the original manuscript. Naoyuki Takeda performed experiments. All authors reviewed the manuscript draft and revised it critically on intellectual content. All authors approved the final version of the manuscript to be published.
Corresponding author
Correspondence to Osamu Terashima .
Ethics declarations
Competing interests.
The authors declare no competing interests.
Additional information
Publisher's note.
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.
Reprints and permissions
About this article
Takeda, N., Li, Z., Shige, K. et al. Study on the machine-learning based system for detecting abnormal pressure drops in hydraulic press machines. Int J Adv Manuf Technol 130 , 5045–5054 (2024). https://doi.org/10.1007/s00170-024-13001-3
Download citation
Received : 19 September 2023
Accepted : 07 January 2024
Published : 17 January 2024
Issue Date : February 2024
DOI : https://doi.org/10.1007/s00170-024-13001-3
Share this article
Anyone you share the following link with will be able to read this content:
Sorry, a shareable link is not currently available for this article.
Provided by the Springer Nature SharedIt content-sharing initiative
- Failure detection
- Failure prediction
- Hydraulic pressing machine
- Digital transformation
- Find a journal
- Publish with us
- Track your research
Academia.edu no longer supports Internet Explorer.
To browse Academia.edu and the wider internet faster and more securely, please take a few seconds to upgrade your browser .
- We're Hiring!
- Help Center
Hydraulic Press
- Most Cited Papers
- Most Downloaded Papers
- Newest Papers
- Save to Library
- Hydraulic Cylinder Follow Following
- Cylinder Follow Following
- HCCI Combustion Engine Follow Following
- Cost Follow Following
- Graduation Project Follow Following
- ضریب زبری Follow Following
- ضریب مانینگ Follow Following
- Double Action Press Machine Follow Following
- Hydraulic Press Design Follow Following
- Punching Shear Follow Following
Enter the email address you signed up with and we'll email you a reset link.
- Academia.edu Publishing
- We're Hiring!
- Help Center
- Find new research papers in:
- Health Sciences
- Earth Sciences
- Cognitive Science
- Mathematics
- Computer Science
- Academia ©2024
IMAGES
VIDEO
COMMENTS
A review paper was presented by Asim M. Kamte et al. (2015) on design analysis of a 20-ton hydraulic press. The optimization of all parts is done by FEA method, which will help to reduce the ...
A hydraulic press is a machine using a hydraulic cylinder to generate a compressive force. In this paper the components like frame, cylinder, pillar and plates are designed by the design procedure ...
Abstract and Figures. In an attempt to alleviate the problem of the dearth of equipment in our laboratories in most of our higher institutions, a 30-ton hydraulic press was desgined, constructed ...
The machine is designed for special purpose only, to the load capacity of 12 Ton. Structural analysis becomes a part to identify the product design. The frame and cylinder is modeled using CATIA V5 and analysis by ANSYS software. Index Terms:4-Column type hydraulic press, Hydraulic Piston, Hydraulic Cylinder, Modeling, Static Structural Analysis.
Abstract—This paper presents the design and analysis of a10-ton, H-frame hydraulic press with incorporated force measuring device. Existing presses were investigated to identify the problems and challenges resulting in the use of these machines. The materials were sourced locally for the design. The major parts were designed, and
A hydraulic press is a device (see machine press) using a hydraulic cylinder to generate a compressive force. It uses the hydraulic equivalent of a mechanical lever, and was also known as a Bramah press after the inventor, Joseph Bramah, of England. He invented and was issued a patent on this press in 1795. A hydraulic press is a machine using ...
In this paper the concept of smart hydraulic press is presented. CPS consists of several subsystems including local digital agents that make intelligent decisions based on machine learning algorithms and improve processes. The connected, multi-step approach handling different intelligence perspectives is presented.
IJEDR1502230 International Journal of Engineering Development and Research (www.ijedr.org) 1407 Design Optimization of C Frame of Hydraulic Press Machine Ameet B. Hatapakki, U D. Gulhane PG student, Associate Professor, ... Abstract - This paper attempts to acquire the FEA implementation for analysis and design optimization of C Frame of 100
This paper deals with the FEA implementation for analysis and optimization of hydraulic forming press machine. Metal forming is one of the manufacturing processes which are almost chip less. These operations are mainly carried out by the help of presses and press tools. These operations include deformation of metal work pieces to the desired size by applying pressure or force. Press machine ...
2) To design the critical components of the hydraulic press using geometric modeling software. 3) To analyze and optimize the critical areas of more than 2 ton hydraulic press. III. DETAILS OF DESIGN, WORKING AND PROCESS Hydraulic press is a mechanical device which is based on the 'Pascal's law' which states that equal
This paper takes the position control performance of pump-controlled hydraulic presses as the research object. The control methods are designed respectively for the two motion stages of rapid descent and slow descent of hydraulic presses in order to improve the control performance of the system. First of all, the accuracy model of the pump-controlled hydraulic presses position servo system ...
A.A.Kulkarni, Finite Element Analysis of Hydraulic Press Machine, International Journal on Recent Technologies in Mechanical and Electrical Engineering , Volume: 2 Issue: 5, ISSN: 2349-7947 [9] AsimM.Kamate, Dr. J.S. BAGI, Design, Development and Analysis of A 20 Ton Hydraulic Press, International Journal Of Innovative Technology And Research ...
A hydraulic press is a machine using a hydraulic cylinder to generate a compressive force. In this paper the components like frame, cylinder, pillar and plates are designed by the design procedure ...
Abstract: A Hydraulic Press is a machine that employs a hydraulic cylinder to produce compressive force, which works on Pascal's Principle. The work comprises of the design and fabrication of a 10 Ton Hydraulic Press machine. The project consists of the press frame, cylinder and other components were designed by various design procedures.
In its modern form, is well adapted to press work ranging from coining jewelry to forging aircraft parts. A hydraulic press is a machine using a hydraulic cylinder to generate a compressive force. In this paper the components like frame, cylinder, pillar and plates are designed by the design procedure.
Hydraulic Press Machine A Review paper on Hydraulic press Machine 1Mr.Hemant Dawande, 2Arun Badode, 2Roshan kokade, 2kanchana Bankhede, 2Harshdip dhoke, ... IJRTI2303008 International Journal for Research Trends and Innovation (www.ijrti.org) 47 WORKING PRINCIPAL Hydraulic press is a system where a liquid, usually crude oil, is pumped down hole ...
IJSDR1707035 International Journal of Scientific Development and Research (IJSDR) www.ijsdr.org 227 DESIGN & FABRICATION OF HYDRAULIC PRESS ... of Mechanical Engineering, MLR Institute of Technology, Dundigal, Hyderabad - 500043, Telangana, India. Abstract: A hydraulic press is a machine using a hydraulic cylinder to generate a compressive ...
HYDRAULIC PRESS 1Nivedita V. Bansode, 2 Kiran More 1PG student,2 PG coordinator 1Mechanical Design Department, 1Dr. D. Y. Patil Institute of Engineering and Technology, Ambi, Pune, India Abstract: The paper deals with study of the Hydraulic press, which is a common machine used in all types of industries. Various operations are performed on it.
2020 •. A hydraulic press is a machine using a hydraulic cylinder to generate a compressive force. Frame, hydraulic cylinder and press table are the main components of the hydraulic press. In this project press frame, cylinder and press table are designed by the design procedure. They are analyzed to improve their performance and quality for ...
The aim of this paper is to integrate the mechanical system of hydraulic press with hydraulic system to facilitate the ease of operation to manufacture the smaller parts in a bulk. In the present ...
The focus of the proposed system is on the crucial components of the hydraulic press—the hydraulic cylinders, which are highlighted with red circles in Fig. 1.While there is a wealth of research dedicated to failure maintenance and predictive technologies for machinery that operates continuously, such as pumps and motors in oil transfer systems, our study is particularly concerned with the ...
In its modern form, is well adapted to press work ranging from coining jewelry to forging aircraft parts. A hydraulic press is a machine using a hydraulic cylinder to generate a compressive force. In this paper the components like frame, cylinder, pillar and plates are designed by the design procedure.
The machine which is used for the pressing operation is known as hydraulic press as it is powered by hydraulic liquids. The frame structure has to withstand the the forces generated while pressing operation and it is essential to calculate mechanical properties like total deformation and stress developed on the machinery.